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242.0 Aluminum vs. AISI 384 Stainless Steel

242.0 aluminum belongs to the aluminum alloys classification, while AISI 384 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 242.0 aluminum and the bottom bar is AISI 384 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70 to 110
150
Elastic (Young's, Tensile) Modulus, GPa 73
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 180 to 290
480

Thermal Properties

Latent Heat of Fusion, J/g 390
290
Maximum Temperature: Mechanical, °C 210
910
Melting Completion (Liquidus), °C 640
1420
Melting Onset (Solidus), °C 530
1380
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 130 to 170
16
Thermal Expansion, µm/m-K 22
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 44
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 96 to 130
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 12
20
Density, g/cm3 3.1
7.9
Embodied Carbon, kg CO2/kg material 8.3
3.7
Embodied Energy, MJ/kg 150
52
Embodied Water, L/kg 1130
150

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
24
Strength to Weight: Axial, points 16 to 26
17
Strength to Weight: Bending, points 23 to 32
17
Thermal Diffusivity, mm2/s 50 to 62
4.3
Thermal Shock Resistance, points 8.0 to 13
11

Alloy Composition

Aluminum (Al), % 88.4 to 93.6
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0 to 0.25
15 to 17
Copper (Cu), % 3.5 to 4.5
0
Iron (Fe), % 0 to 1.0
60.9 to 68
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.35
0 to 2.0
Nickel (Ni), % 1.7 to 2.3
17 to 19
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.7
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0