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242.0 Aluminum vs. AISI 446 Stainless Steel

242.0 aluminum belongs to the aluminum alloys classification, while AISI 446 stainless steel belongs to the iron alloys. There are 32 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 242.0 aluminum and the bottom bar is AISI 446 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70 to 110
190
Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 0.5 to 1.5
23
Fatigue Strength, MPa 55 to 110
200
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
79
Shear Strength, MPa 150 to 240
360
Tensile Strength: Ultimate (UTS), MPa 180 to 290
570
Tensile Strength: Yield (Proof), MPa 120 to 220
300

Thermal Properties

Latent Heat of Fusion, J/g 390
290
Maximum Temperature: Mechanical, °C 210
1180
Melting Completion (Liquidus), °C 640
1510
Melting Onset (Solidus), °C 530
1430
Specific Heat Capacity, J/kg-K 870
490
Thermal Conductivity, W/m-K 130 to 170
17
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 44
1.9
Electrical Conductivity: Equal Weight (Specific), % IACS 96 to 130
2.3

Otherwise Unclassified Properties

Base Metal Price, % relative 12
12
Calomel Potential, mV -650
-230
Density, g/cm3 3.1
7.7
Embodied Carbon, kg CO2/kg material 8.3
2.4
Embodied Energy, MJ/kg 150
35
Embodied Water, L/kg 1130
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.3 to 3.4
110
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 340
230
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 45
26
Strength to Weight: Axial, points 16 to 26
21
Strength to Weight: Bending, points 23 to 32
20
Thermal Diffusivity, mm2/s 50 to 62
4.6
Thermal Shock Resistance, points 8.0 to 13
19

Alloy Composition

Aluminum (Al), % 88.4 to 93.6
0
Carbon (C), % 0
0 to 0.2
Chromium (Cr), % 0 to 0.25
23 to 27
Copper (Cu), % 3.5 to 4.5
0
Iron (Fe), % 0 to 1.0
69.2 to 77
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.35
0 to 1.5
Nickel (Ni), % 1.7 to 2.3
0 to 0.75
Nitrogen (N), % 0
0 to 0.25
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.7
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0