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242.0 Aluminum vs. AWS ERNiCrFe-5

242.0 aluminum belongs to the aluminum alloys classification, while AWS ERNiCrFe-5 belongs to the nickel alloys. There are 24 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 242.0 aluminum and the bottom bar is AWS ERNiCrFe-5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 0.5 to 1.5
34
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 27
74
Tensile Strength: Ultimate (UTS), MPa 180 to 290
630

Thermal Properties

Latent Heat of Fusion, J/g 390
310
Melting Completion (Liquidus), °C 640
1390
Melting Onset (Solidus), °C 530
1340
Specific Heat Capacity, J/kg-K 870
450
Thermal Conductivity, W/m-K 130 to 170
14
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 44
1.6
Electrical Conductivity: Equal Weight (Specific), % IACS 96 to 130
1.7

Otherwise Unclassified Properties

Base Metal Price, % relative 12
65
Density, g/cm3 3.1
8.5
Embodied Carbon, kg CO2/kg material 8.3
11
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
250

Common Calculations

Stiffness to Weight: Axial, points 13
12
Stiffness to Weight: Bending, points 45
23
Strength to Weight: Axial, points 16 to 26
20
Strength to Weight: Bending, points 23 to 32
19
Thermal Diffusivity, mm2/s 50 to 62
3.6
Thermal Shock Resistance, points 8.0 to 13
19

Alloy Composition

Aluminum (Al), % 88.4 to 93.6
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.25
14 to 17
Cobalt (Co), % 0
0 to 0.12
Copper (Cu), % 3.5 to 4.5
0 to 0.5
Iron (Fe), % 0 to 1.0
6.0 to 10
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.35
0 to 1.0
Nickel (Ni), % 1.7 to 2.3
70 to 78.5
Niobium (Nb), % 0
1.5 to 3.0
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.7
0 to 0.35
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0
0 to 0.5