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242.0 Aluminum vs. AZ91E Magnesium

242.0 aluminum belongs to the aluminum alloys classification, while AZ91E magnesium belongs to the magnesium alloys. There are 32 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 242.0 aluminum and the bottom bar is AZ91E magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70 to 110
75
Elastic (Young's, Tensile) Modulus, GPa 73
46
Elongation at Break, % 0.5 to 1.5
2.5 to 6.2
Fatigue Strength, MPa 55 to 110
81 to 85
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
18
Shear Strength, MPa 150 to 240
89 to 150
Tensile Strength: Ultimate (UTS), MPa 180 to 290
160 to 260
Tensile Strength: Yield (Proof), MPa 120 to 220
96 to 130

Thermal Properties

Latent Heat of Fusion, J/g 390
350
Maximum Temperature: Mechanical, °C 210
130
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 530
500
Solidification (Pattern Maker's) Shrinkage, % 1.3
1.3
Specific Heat Capacity, J/kg-K 870
990
Thermal Conductivity, W/m-K 130 to 170
84
Thermal Expansion, µm/m-K 22
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 44
10 to 12
Electrical Conductivity: Equal Weight (Specific), % IACS 96 to 130
52 to 60

Otherwise Unclassified Properties

Base Metal Price, % relative 12
12
Density, g/cm3 3.1
1.7
Embodied Carbon, kg CO2/kg material 8.3
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1130
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.3 to 3.4
3.4 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 340
100 to 190
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 45
69
Strength to Weight: Axial, points 16 to 26
25 to 42
Strength to Weight: Bending, points 23 to 32
37 to 53
Thermal Diffusivity, mm2/s 50 to 62
49
Thermal Shock Resistance, points 8.0 to 13
9.0 to 15

Alloy Composition

Aluminum (Al), % 88.4 to 93.6
8.1 to 9.3
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 3.5 to 4.5
0 to 0.015
Iron (Fe), % 0 to 1.0
0 to 0.0050
Magnesium (Mg), % 1.2 to 1.8
88.8 to 91.3
Manganese (Mn), % 0 to 0.35
0.17 to 0.35
Nickel (Ni), % 1.7 to 2.3
0 to 0.0010
Silicon (Si), % 0 to 0.7
0 to 0.2
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0.4 to 1.0
Residuals, % 0
0 to 0.3