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242.0 Aluminum vs. S38815 Stainless Steel

242.0 aluminum belongs to the aluminum alloys classification, while S38815 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 242.0 aluminum and the bottom bar is S38815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70 to 110
190
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 0.5 to 1.5
34
Fatigue Strength, MPa 55 to 110
230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
74
Shear Strength, MPa 150 to 240
410
Tensile Strength: Ultimate (UTS), MPa 180 to 290
610
Tensile Strength: Yield (Proof), MPa 120 to 220
290

Thermal Properties

Latent Heat of Fusion, J/g 390
370
Maximum Temperature: Mechanical, °C 210
860
Melting Completion (Liquidus), °C 640
1360
Melting Onset (Solidus), °C 530
1310
Specific Heat Capacity, J/kg-K 870
500
Thermal Expansion, µm/m-K 22
15

Otherwise Unclassified Properties

Base Metal Price, % relative 12
19
Density, g/cm3 3.1
7.5
Embodied Carbon, kg CO2/kg material 8.3
3.8
Embodied Energy, MJ/kg 150
54
Embodied Water, L/kg 1130
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.3 to 3.4
170
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 340
220
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 16 to 26
22
Strength to Weight: Bending, points 23 to 32
21
Thermal Shock Resistance, points 8.0 to 13
15

Alloy Composition

Aluminum (Al), % 88.4 to 93.6
0 to 0.3
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.25
13 to 15
Copper (Cu), % 3.5 to 4.5
0.75 to 1.5
Iron (Fe), % 0 to 1.0
56.1 to 67
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.35
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 1.7 to 2.3
13 to 17
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.7
5.5 to 6.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0