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242.0 Aluminum vs. Zamak 3

242.0 aluminum belongs to the aluminum alloys classification, while Zamak 3 belongs to the zinc alloys. There are 32 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 242.0 aluminum and the bottom bar is Zamak 3.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70 to 110
83
Elastic (Young's, Tensile) Modulus, GPa 73
86
Elongation at Break, % 0.5 to 1.5
11
Fatigue Strength, MPa 55 to 110
48
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 27
33
Shear Strength, MPa 150 to 240
210
Tensile Strength: Ultimate (UTS), MPa 180 to 290
280
Tensile Strength: Yield (Proof), MPa 120 to 220
210

Thermal Properties

Latent Heat of Fusion, J/g 390
120
Maximum Temperature: Mechanical, °C 210
95
Melting Completion (Liquidus), °C 640
390
Melting Onset (Solidus), °C 530
380
Solidification (Pattern Maker's) Shrinkage, % 1.3
1.2
Specific Heat Capacity, J/kg-K 870
410
Thermal Conductivity, W/m-K 130 to 170
110
Thermal Expansion, µm/m-K 22
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 44
27
Electrical Conductivity: Equal Weight (Specific), % IACS 96 to 130
38

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 3.1
6.4
Embodied Carbon, kg CO2/kg material 8.3
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1130
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.3 to 3.4
28
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 340
260
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 45
23
Strength to Weight: Axial, points 16 to 26
12
Strength to Weight: Bending, points 23 to 32
15
Thermal Diffusivity, mm2/s 50 to 62
43
Thermal Shock Resistance, points 8.0 to 13
8.6

Alloy Composition

Aluminum (Al), % 88.4 to 93.6
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 3.5 to 4.5
0 to 0.25
Iron (Fe), % 0 to 1.0
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 1.2 to 1.8
0.020 to 0.060
Manganese (Mn), % 0 to 0.35
0
Nickel (Ni), % 1.7 to 2.3
0 to 0.020
Silicon (Si), % 0 to 0.7
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
95.3 to 96.5
Residuals, % 0 to 0.15
0