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242.0 Aluminum vs. ZA-27

242.0 aluminum belongs to the aluminum alloys classification, while ZA-27 belongs to the zinc alloys. They have a modest 29% of their average alloy composition in common, which, by itself, doesn't mean much. There are 32 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is 242.0 aluminum and the bottom bar is ZA-27.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70 to 110
100 to 120
Elastic (Young's, Tensile) Modulus, GPa 73
78
Elongation at Break, % 0.5 to 1.5
2.0 to 4.5
Fatigue Strength, MPa 55 to 110
110 to 170
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
31
Shear Strength, MPa 150 to 240
230 to 330
Tensile Strength: Ultimate (UTS), MPa 180 to 290
400 to 430
Tensile Strength: Yield (Proof), MPa 120 to 220
260 to 370

Thermal Properties

Latent Heat of Fusion, J/g 390
130
Maximum Temperature: Mechanical, °C 210
120
Melting Completion (Liquidus), °C 640
480
Melting Onset (Solidus), °C 530
380
Solidification (Pattern Maker's) Shrinkage, % 1.3
1.3
Specific Heat Capacity, J/kg-K 870
530
Thermal Conductivity, W/m-K 130 to 170
130
Thermal Expansion, µm/m-K 22
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 44
30
Electrical Conductivity: Equal Weight (Specific), % IACS 96 to 130
53

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 3.1
5.0
Embodied Carbon, kg CO2/kg material 8.3
4.2
Embodied Energy, MJ/kg 150
80
Embodied Water, L/kg 1130
570

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.3 to 3.4
8.1 to 18
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 340
420 to 890
Stiffness to Weight: Axial, points 13
8.6
Stiffness to Weight: Bending, points 45
28
Strength to Weight: Axial, points 16 to 26
22 to 24
Strength to Weight: Bending, points 23 to 32
24 to 25
Thermal Diffusivity, mm2/s 50 to 62
47
Thermal Shock Resistance, points 8.0 to 13
14 to 15

Alloy Composition

Aluminum (Al), % 88.4 to 93.6
25 to 28
Cadmium (Cd), % 0
0 to 0.0060
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 3.5 to 4.5
2.0 to 2.5
Iron (Fe), % 0 to 1.0
0 to 0.1
Lead (Pb), % 0
0 to 0.0060
Magnesium (Mg), % 1.2 to 1.8
0.010 to 0.020
Manganese (Mn), % 0 to 0.35
0
Nickel (Ni), % 1.7 to 2.3
0 to 0.020
Silicon (Si), % 0 to 0.7
0 to 0.080
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
69.3 to 73
Residuals, % 0 to 0.15
0