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242.0 Aluminum vs. ZA-8

242.0 aluminum belongs to the aluminum alloys classification, while ZA-8 belongs to the zinc alloys. There are 32 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 242.0 aluminum and the bottom bar is ZA-8.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70 to 110
87 to 100
Elastic (Young's, Tensile) Modulus, GPa 73
85 to 86
Elongation at Break, % 0.5 to 1.5
1.3 to 8.0
Fatigue Strength, MPa 55 to 110
51 to 100
Poisson's Ratio 0.33
0.26
Shear Modulus, GPa 27
34
Shear Strength, MPa 150 to 240
240 to 280
Tensile Strength: Ultimate (UTS), MPa 180 to 290
210 to 370
Tensile Strength: Yield (Proof), MPa 120 to 220
210 to 290

Thermal Properties

Latent Heat of Fusion, J/g 390
110
Maximum Temperature: Mechanical, °C 210
100
Melting Completion (Liquidus), °C 640
400
Melting Onset (Solidus), °C 530
380
Solidification (Pattern Maker's) Shrinkage, % 1.3
1.1
Specific Heat Capacity, J/kg-K 870
440
Thermal Conductivity, W/m-K 130 to 170
120
Thermal Expansion, µm/m-K 22
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 44
28
Electrical Conductivity: Equal Weight (Specific), % IACS 96 to 130
40

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 3.1
6.3
Embodied Carbon, kg CO2/kg material 8.3
3.3
Embodied Energy, MJ/kg 150
62
Embodied Water, L/kg 1130
420

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.3 to 3.4
2.8 to 28
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 340
260 to 490
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 45
23
Strength to Weight: Axial, points 16 to 26
9.3 to 17
Strength to Weight: Bending, points 23 to 32
12 to 18
Thermal Diffusivity, mm2/s 50 to 62
42
Thermal Shock Resistance, points 8.0 to 13
7.6 to 13

Alloy Composition

Aluminum (Al), % 88.4 to 93.6
8.0 to 8.8
Cadmium (Cd), % 0
0 to 0.0060
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 3.5 to 4.5
0.8 to 1.3
Iron (Fe), % 0 to 1.0
0 to 0.075
Lead (Pb), % 0
0 to 0.0060
Magnesium (Mg), % 1.2 to 1.8
0.015 to 0.030
Manganese (Mn), % 0 to 0.35
0
Nickel (Ni), % 1.7 to 2.3
0 to 0.020
Silicon (Si), % 0 to 0.7
0 to 0.045
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
89.7 to 91.2
Residuals, % 0 to 0.15
0

Comparable Variants