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242.0-O Aluminum vs. 5454-O Aluminum

Both 242.0-O aluminum and 5454-O aluminum are aluminum alloys. Both are furnished in the annealed condition. They have a moderately high 93% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 242.0-O aluminum and the bottom bar is 5454-O aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
61
Elastic (Young's, Tensile) Modulus, GPa 73
69
Elongation at Break, % 1.0
17
Fatigue Strength, MPa 110
110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Tensile Strength: Ultimate (UTS), MPa 180
240
Tensile Strength: Yield (Proof), MPa 120
100

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 210
190
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 530
600
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 170
130
Thermal Expansion, µm/m-K 22
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 44
34
Electrical Conductivity: Equal Weight (Specific), % IACS 130
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 3.1
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.6
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6
34
Resilience: Unit (Modulus of Resilience), kJ/m3 110
77
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
50
Strength to Weight: Axial, points 16
25
Strength to Weight: Bending, points 23
32
Thermal Diffusivity, mm2/s 62
55
Thermal Shock Resistance, points 8.0
11

Alloy Composition

Aluminum (Al), % 88.4 to 93.6
94.5 to 97.1
Chromium (Cr), % 0 to 0.25
0.050 to 0.2
Copper (Cu), % 3.5 to 4.5
0 to 0.1
Iron (Fe), % 0 to 1.0
0 to 0.4
Magnesium (Mg), % 1.2 to 1.8
2.4 to 3.0
Manganese (Mn), % 0 to 0.35
0.5 to 1.0
Nickel (Ni), % 1.7 to 2.3
0
Silicon (Si), % 0 to 0.7
0 to 0.25
Titanium (Ti), % 0 to 0.25
0 to 0.2
Zinc (Zn), % 0 to 0.35
0 to 0.25
Residuals, % 0
0 to 0.15