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242.0-O Aluminum vs. Annealed AISI 403

242.0-O aluminum belongs to the aluminum alloys classification, while annealed AISI 403 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 242.0-O aluminum and the bottom bar is annealed AISI 403.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
190
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.0
25
Fatigue Strength, MPa 110
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 180
530
Tensile Strength: Yield (Proof), MPa 120
280

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 210
740
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 530
1400
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 170
28
Thermal Expansion, µm/m-K 22
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 44
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 130
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 12
6.5
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1130
99

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6
110
Resilience: Unit (Modulus of Resilience), kJ/m3 110
210
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 16
19
Strength to Weight: Bending, points 23
19
Thermal Diffusivity, mm2/s 62
7.6
Thermal Shock Resistance, points 8.0
20

Alloy Composition

Aluminum (Al), % 88.4 to 93.6
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0 to 0.25
11.5 to 13
Copper (Cu), % 3.5 to 4.5
0
Iron (Fe), % 0 to 1.0
84.7 to 88.5
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.35
0 to 1.0
Nickel (Ni), % 1.7 to 2.3
0 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.7
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0