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242.0-O Aluminum vs. Annealed SAE-AISI 52100

242.0-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI 52100 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 242.0-O aluminum and the bottom bar is annealed SAE-AISI 52100.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
180
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.0
20
Fatigue Strength, MPa 110
250
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 180
590
Tensile Strength: Yield (Proof), MPa 120
360

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 210
430
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 530
1410
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 170
47
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 44
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 12
2.4
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1130
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6
100
Resilience: Unit (Modulus of Resilience), kJ/m3 110
350
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 45
24
Strength to Weight: Axial, points 16
21
Strength to Weight: Bending, points 23
20
Thermal Diffusivity, mm2/s 62
13
Thermal Shock Resistance, points 8.0
19

Alloy Composition

Aluminum (Al), % 88.4 to 93.6
0
Carbon (C), % 0
0.93 to 1.1
Chromium (Cr), % 0 to 0.25
1.4 to 1.6
Copper (Cu), % 3.5 to 4.5
0
Iron (Fe), % 0 to 1.0
96.5 to 97.3
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.35
0.25 to 0.45
Nickel (Ni), % 1.7 to 2.3
0
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.7
0.15 to 0.35
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0