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242.0-O Aluminum vs. Annealed SAE-AISI D4

242.0-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI D4 belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 242.0-O aluminum and the bottom bar is annealed SAE-AISI D4.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
230
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.0
15
Fatigue Strength, MPa 110
310
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
74
Tensile Strength: Ultimate (UTS), MPa 180
760
Tensile Strength: Yield (Proof), MPa 120
470

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 530
1380
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 170
31
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 44
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 130
5.0

Otherwise Unclassified Properties

Base Metal Price, % relative 12
8.0
Density, g/cm3 3.1
7.7
Embodied Carbon, kg CO2/kg material 8.3
3.3
Embodied Energy, MJ/kg 150
49
Embodied Water, L/kg 1130
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6
100
Resilience: Unit (Modulus of Resilience), kJ/m3 110
590
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 16
27
Strength to Weight: Bending, points 23
24
Thermal Diffusivity, mm2/s 62
8.3
Thermal Shock Resistance, points 8.0
23

Alloy Composition

Aluminum (Al), % 88.4 to 93.6
0
Carbon (C), % 0
2.1 to 2.4
Chromium (Cr), % 0 to 0.25
11 to 13
Copper (Cu), % 3.5 to 4.5
0 to 0.25
Iron (Fe), % 0 to 1.0
80.6 to 86.3
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.35
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 1.7 to 2.3
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.7
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0