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242.0-O Aluminum vs. Annealed SAE-AISI D7

242.0-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI D7 belongs to the iron alloys. There are 22 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 242.0-O aluminum and the bottom bar is annealed SAE-AISI D7.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
240
Elastic (Young's, Tensile) Modulus, GPa 73
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 180
800

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 530
1400
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 170
27
Thermal Expansion, µm/m-K 22
11

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 3.1
7.6
Embodied Carbon, kg CO2/kg material 8.3
11
Embodied Energy, MJ/kg 150
180
Embodied Water, L/kg 1130
130

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 16
29
Strength to Weight: Bending, points 23
25
Thermal Diffusivity, mm2/s 62
7.4
Thermal Shock Resistance, points 8.0
27

Alloy Composition

Aluminum (Al), % 88.4 to 93.6
0
Carbon (C), % 0
2.2 to 2.5
Chromium (Cr), % 0 to 0.25
11.5 to 13.5
Copper (Cu), % 3.5 to 4.5
0 to 0.25
Iron (Fe), % 0 to 1.0
76.6 to 81.9
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.35
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 1.7 to 2.3
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.7
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
3.8 to 4.4
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0