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295.0 Aluminum vs. 535.0 Aluminum

Both 295.0 aluminum and 535.0 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common.

For each property being compared, the top bar is 295.0 aluminum and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60 to 93
70
Elastic (Young's, Tensile) Modulus, GPa 71
67
Elongation at Break, % 2.0 to 7.2
10
Fatigue Strength, MPa 44 to 55
70
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
25
Shear Strength, MPa 180 to 230
190
Tensile Strength: Ultimate (UTS), MPa 230 to 280
270
Tensile Strength: Yield (Proof), MPa 100 to 220
140

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 170
170
Melting Completion (Liquidus), °C 640
630
Melting Onset (Solidus), °C 530
570
Solidification (Pattern Maker's) Shrinkage, % 1.3
1.3
Specific Heat Capacity, J/kg-K 880
910
Thermal Conductivity, W/m-K 140
100
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
23
Electrical Conductivity: Equal Weight (Specific), % IACS 100
79

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.6
Embodied Carbon, kg CO2/kg material 7.9
9.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1140
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.2 to 13
24
Resilience: Unit (Modulus of Resilience), kJ/m3 77 to 340
150
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
51
Strength to Weight: Axial, points 21 to 26
28
Strength to Weight: Bending, points 27 to 32
35
Thermal Diffusivity, mm2/s 54
42
Thermal Shock Resistance, points 9.8 to 12
12

Alloy Composition

Aluminum (Al), % 91.4 to 95.3
91.5 to 93.6
Beryllium (Be), % 0
0.0030 to 0.0070
Boron (B), % 0
0 to 0.0050
Copper (Cu), % 4.0 to 5.0
0 to 0.050
Iron (Fe), % 0 to 1.0
0 to 0.15
Magnesium (Mg), % 0 to 0.030
6.2 to 7.5
Manganese (Mn), % 0 to 0.35
0.1 to 0.25
Silicon (Si), % 0.7 to 1.5
0 to 0.15
Titanium (Ti), % 0 to 0.25
0.1 to 0.25
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0
0 to 0.15