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295.0 Aluminum vs. AISI 409Cb Stainless Steel

295.0 aluminum belongs to the aluminum alloys classification, while AISI 409Cb stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 295.0 aluminum and the bottom bar is AISI 409Cb stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.0 to 7.2
24
Fatigue Strength, MPa 44 to 55
140
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Shear Strength, MPa 180 to 230
270
Tensile Strength: Ultimate (UTS), MPa 230 to 280
420
Tensile Strength: Yield (Proof), MPa 100 to 220
200

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 170
710
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 530
1410
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 140
25
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 100
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 10
8.5
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 7.9
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1140
94

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.2 to 13
83
Resilience: Unit (Modulus of Resilience), kJ/m3 77 to 340
100
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 21 to 26
15
Strength to Weight: Bending, points 27 to 32
16
Thermal Diffusivity, mm2/s 54
6.7
Thermal Shock Resistance, points 9.8 to 12
15

Alloy Composition

Aluminum (Al), % 91.4 to 95.3
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0
10.5 to 11.7
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 1.0
84.9 to 89.5
Magnesium (Mg), % 0 to 0.030
0
Manganese (Mn), % 0 to 0.35
0 to 1.0
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.7 to 1.5
0 to 1.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0