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295.0 Aluminum vs. AISI 420 Stainless Steel

295.0 aluminum belongs to the aluminum alloys classification, while AISI 420 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 295.0 aluminum and the bottom bar is AISI 420 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60 to 93
190
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.0 to 7.2
8.0 to 15
Fatigue Strength, MPa 44 to 55
220 to 670
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 180 to 230
420 to 1010
Tensile Strength: Ultimate (UTS), MPa 230 to 280
690 to 1720
Tensile Strength: Yield (Proof), MPa 100 to 220
380 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 170
620
Melting Completion (Liquidus), °C 640
1510
Melting Onset (Solidus), °C 530
1450
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 140
27
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 100
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
7.5
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 7.9
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1140
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.2 to 13
88 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 77 to 340
380 to 4410
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 21 to 26
25 to 62
Strength to Weight: Bending, points 27 to 32
22 to 41
Thermal Diffusivity, mm2/s 54
7.3
Thermal Shock Resistance, points 9.8 to 12
25 to 62

Alloy Composition

Aluminum (Al), % 91.4 to 95.3
0
Carbon (C), % 0
0.15 to 0.4
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 1.0
82.3 to 87.9
Magnesium (Mg), % 0 to 0.030
0
Manganese (Mn), % 0 to 0.35
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.7 to 1.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0