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295.0 Aluminum vs. Automotive Malleable Cast Iron

295.0 aluminum belongs to the aluminum alloys classification, while automotive malleable cast iron belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 295.0 aluminum and the bottom bar is automotive malleable cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60 to 93
130 to 290
Elastic (Young's, Tensile) Modulus, GPa 71
180
Elongation at Break, % 2.0 to 7.2
1.0 to 10
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
70
Tensile Strength: Ultimate (UTS), MPa 230 to 280
350 to 720
Tensile Strength: Yield (Proof), MPa 100 to 220
220 to 590

Thermal Properties

Latent Heat of Fusion, J/g 400
260
Melting Completion (Liquidus), °C 640
1410
Melting Onset (Solidus), °C 530
1370
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 140
41
Thermal Expansion, µm/m-K 23
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 100
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.9
Density, g/cm3 3.0
7.6
Embodied Carbon, kg CO2/kg material 7.9
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1140
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.2 to 13
6.8 to 30
Resilience: Unit (Modulus of Resilience), kJ/m3 77 to 340
130 to 950
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 21 to 26
13 to 26
Strength to Weight: Bending, points 27 to 32
14 to 24
Thermal Diffusivity, mm2/s 54
11
Thermal Shock Resistance, points 9.8 to 12
9.9 to 21

Alloy Composition

Aluminum (Al), % 91.4 to 95.3
0
Carbon (C), % 0
2.2 to 2.9
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 1.0
93.6 to 96.7
Magnesium (Mg), % 0 to 0.030
0
Manganese (Mn), % 0 to 0.35
0.15 to 1.3
Phosphorus (P), % 0
0.020 to 0.15
Silicon (Si), % 0.7 to 1.5
0.9 to 1.9
Sulfur (S), % 0
0.020 to 0.2
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0