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295.0 Aluminum vs. SAE-AISI D2 Steel

295.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI D2 steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 295.0 aluminum and the bottom bar is SAE-AISI D2 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.0 to 7.2
5.0 to 16
Fatigue Strength, MPa 44 to 55
310 to 860
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Shear Strength, MPa 180 to 230
460 to 1160
Tensile Strength: Ultimate (UTS), MPa 230 to 280
760 to 2000
Tensile Strength: Yield (Proof), MPa 100 to 220
470 to 1510

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 530
1390
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 140
31
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
4.3
Electrical Conductivity: Equal Weight (Specific), % IACS 100
5.1

Otherwise Unclassified Properties

Base Metal Price, % relative 10
8.0
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 7.9
3.4
Embodied Energy, MJ/kg 150
50
Embodied Water, L/kg 1140
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.2 to 13
92 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 77 to 340
570 to 5940
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 21 to 26
27 to 72
Strength to Weight: Bending, points 27 to 32
24 to 46
Thermal Diffusivity, mm2/s 54
8.3
Thermal Shock Resistance, points 9.8 to 12
25 to 67

Alloy Composition

Aluminum (Al), % 91.4 to 95.3
0
Carbon (C), % 0
1.4 to 1.6
Chromium (Cr), % 0
11 to 13
Copper (Cu), % 4.0 to 5.0
0 to 0.25
Iron (Fe), % 0 to 1.0
81.3 to 86.9
Magnesium (Mg), % 0 to 0.030
0
Manganese (Mn), % 0 to 0.35
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.7 to 1.5
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0 to 1.1
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0