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295.0 Aluminum vs. S41425 Stainless Steel

295.0 aluminum belongs to the aluminum alloys classification, while S41425 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 295.0 aluminum and the bottom bar is S41425 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60 to 93
280
Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 2.0 to 7.2
17
Fatigue Strength, MPa 44 to 55
450
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Shear Strength, MPa 180 to 230
570
Tensile Strength: Ultimate (UTS), MPa 230 to 280
920
Tensile Strength: Yield (Proof), MPa 100 to 220
750

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 170
810
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 530
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 140
16
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 100
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 10
13
Density, g/cm3 3.0
7.9
Embodied Carbon, kg CO2/kg material 7.9
2.9
Embodied Energy, MJ/kg 150
40
Embodied Water, L/kg 1140
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.2 to 13
150
Resilience: Unit (Modulus of Resilience), kJ/m3 77 to 340
1420
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 21 to 26
33
Strength to Weight: Bending, points 27 to 32
27
Thermal Diffusivity, mm2/s 54
4.4
Thermal Shock Resistance, points 9.8 to 12
33

Alloy Composition

Aluminum (Al), % 91.4 to 95.3
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
12 to 15
Copper (Cu), % 4.0 to 5.0
0 to 0.3
Iron (Fe), % 0 to 1.0
74 to 81.9
Magnesium (Mg), % 0 to 0.030
0
Manganese (Mn), % 0 to 0.35
0.5 to 1.0
Molybdenum (Mo), % 0
1.5 to 2.0
Nickel (Ni), % 0
4.0 to 7.0
Nitrogen (N), % 0
0.060 to 0.12
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0.7 to 1.5
0 to 0.5
Sulfur (S), % 0
0 to 0.0050
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0