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296.0 Aluminum vs. 3004 Aluminum

Both 296.0 aluminum and 3004 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 296.0 aluminum and the bottom bar is 3004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75 to 90
45 to 83
Elastic (Young's, Tensile) Modulus, GPa 72
70
Elongation at Break, % 3.2 to 7.1
1.1 to 19
Fatigue Strength, MPa 47 to 70
55 to 120
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Tensile Strength: Ultimate (UTS), MPa 260 to 270
170 to 310
Tensile Strength: Yield (Proof), MPa 120 to 180
68 to 270

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 170
180
Melting Completion (Liquidus), °C 630
650
Melting Onset (Solidus), °C 540
630
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 130 to 150
160
Thermal Expansion, µm/m-K 22
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 37
42
Electrical Conductivity: Equal Weight (Specific), % IACS 99 to 110
140

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 3.0
2.8
Embodied Carbon, kg CO2/kg material 7.8
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1110
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.6 to 15
3.2 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 220
33 to 540
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 24 to 25
18 to 31
Strength to Weight: Bending, points 30 to 31
25 to 37
Thermal Diffusivity, mm2/s 51 to 56
65
Thermal Shock Resistance, points 12
7.6 to 13

Alloy Composition

Aluminum (Al), % 89 to 94
95.6 to 98.2
Copper (Cu), % 4.0 to 5.0
0 to 0.25
Iron (Fe), % 0 to 1.2
0 to 0.7
Magnesium (Mg), % 0 to 0.050
0.8 to 1.3
Manganese (Mn), % 0 to 0.35
1.0 to 1.5
Nickel (Ni), % 0 to 0.35
0
Silicon (Si), % 2.0 to 3.0
0 to 0.3
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.5
0 to 0.25
Residuals, % 0
0 to 0.15