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296.0 Aluminum vs. 4115 Aluminum

Both 296.0 aluminum and 4115 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 296.0 aluminum and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75 to 90
38 to 68
Elastic (Young's, Tensile) Modulus, GPa 72
70
Elongation at Break, % 3.2 to 7.1
1.1 to 11
Fatigue Strength, MPa 47 to 70
39 to 76
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Tensile Strength: Ultimate (UTS), MPa 260 to 270
120 to 220
Tensile Strength: Yield (Proof), MPa 120 to 180
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 420
420
Maximum Temperature: Mechanical, °C 170
160
Melting Completion (Liquidus), °C 630
640
Melting Onset (Solidus), °C 540
590
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 130 to 150
160
Thermal Expansion, µm/m-K 22
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 37
41
Electrical Conductivity: Equal Weight (Specific), % IACS 99 to 110
140

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.8
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1110
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.6 to 15
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 220
11 to 270
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 24 to 25
12 to 23
Strength to Weight: Bending, points 30 to 31
20 to 30
Thermal Diffusivity, mm2/s 51 to 56
66
Thermal Shock Resistance, points 12
5.2 to 9.9

Alloy Composition

Aluminum (Al), % 89 to 94
94.6 to 97.4
Copper (Cu), % 4.0 to 5.0
0.1 to 0.5
Iron (Fe), % 0 to 1.2
0 to 0.7
Magnesium (Mg), % 0 to 0.050
0.1 to 0.5
Manganese (Mn), % 0 to 0.35
0.6 to 1.2
Nickel (Ni), % 0 to 0.35
0
Silicon (Si), % 2.0 to 3.0
1.8 to 2.2
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.5
0 to 0.2
Residuals, % 0
0 to 0.15