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296.0 Aluminum vs. 4145 Aluminum

Both 296.0 aluminum and 4145 aluminum are aluminum alloys. They have a moderately high 92% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 296.0 aluminum and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
73
Elongation at Break, % 3.2 to 7.1
2.2
Fatigue Strength, MPa 47 to 70
48
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
28
Tensile Strength: Ultimate (UTS), MPa 260 to 270
120
Tensile Strength: Yield (Proof), MPa 120 to 180
68

Thermal Properties

Latent Heat of Fusion, J/g 420
540
Maximum Temperature: Mechanical, °C 170
160
Melting Completion (Liquidus), °C 630
590
Melting Onset (Solidus), °C 540
520
Specific Heat Capacity, J/kg-K 870
880
Thermal Conductivity, W/m-K 130 to 150
100
Thermal Expansion, µm/m-K 22
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 37
26
Electrical Conductivity: Equal Weight (Specific), % IACS 99 to 110
84

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 3.0
2.8
Embodied Carbon, kg CO2/kg material 7.8
7.6
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1110
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.6 to 15
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 220
31
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 24 to 25
12
Strength to Weight: Bending, points 30 to 31
19
Thermal Diffusivity, mm2/s 51 to 56
42
Thermal Shock Resistance, points 12
5.5

Alloy Composition

Aluminum (Al), % 89 to 94
83 to 87.4
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 4.0 to 5.0
3.3 to 4.7
Iron (Fe), % 0 to 1.2
0 to 0.8
Magnesium (Mg), % 0 to 0.050
0 to 0.15
Manganese (Mn), % 0 to 0.35
0 to 0.15
Nickel (Ni), % 0 to 0.35
0
Silicon (Si), % 2.0 to 3.0
9.3 to 10.7
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.5
0 to 0.2
Residuals, % 0
0 to 0.15