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296.0 Aluminum vs. 535.0 Aluminum

Both 296.0 aluminum and 535.0 aluminum are aluminum alloys. They have a moderately high 92% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 296.0 aluminum and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75 to 90
70
Elastic (Young's, Tensile) Modulus, GPa 72
67
Elongation at Break, % 3.2 to 7.1
10
Fatigue Strength, MPa 47 to 70
70
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
25
Tensile Strength: Ultimate (UTS), MPa 260 to 270
270
Tensile Strength: Yield (Proof), MPa 120 to 180
140

Thermal Properties

Latent Heat of Fusion, J/g 420
390
Maximum Temperature: Mechanical, °C 170
170
Melting Completion (Liquidus), °C 630
630
Melting Onset (Solidus), °C 540
570
Specific Heat Capacity, J/kg-K 870
910
Thermal Conductivity, W/m-K 130 to 150
100
Thermal Expansion, µm/m-K 22
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 37
23
Electrical Conductivity: Equal Weight (Specific), % IACS 99 to 110
79

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 3.0
2.6
Embodied Carbon, kg CO2/kg material 7.8
9.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1110
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.6 to 15
24
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 220
150
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
51
Strength to Weight: Axial, points 24 to 25
28
Strength to Weight: Bending, points 30 to 31
35
Thermal Diffusivity, mm2/s 51 to 56
42
Thermal Shock Resistance, points 12
12

Alloy Composition

Aluminum (Al), % 89 to 94
91.5 to 93.6
Beryllium (Be), % 0
0.0030 to 0.0070
Boron (B), % 0
0 to 0.0050
Copper (Cu), % 4.0 to 5.0
0 to 0.050
Iron (Fe), % 0 to 1.2
0 to 0.15
Magnesium (Mg), % 0 to 0.050
6.2 to 7.5
Manganese (Mn), % 0 to 0.35
0.1 to 0.25
Nickel (Ni), % 0 to 0.35
0
Silicon (Si), % 2.0 to 3.0
0 to 0.15
Titanium (Ti), % 0 to 0.25
0.1 to 0.25
Zinc (Zn), % 0 to 0.5
0
Residuals, % 0
0 to 0.15