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296.0 Aluminum vs. AWS ERNiCrFe-5

296.0 aluminum belongs to the aluminum alloys classification, while AWS ERNiCrFe-5 belongs to the nickel alloys. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 296.0 aluminum and the bottom bar is AWS ERNiCrFe-5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 3.2 to 7.1
34
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 27
74
Tensile Strength: Ultimate (UTS), MPa 260 to 270
630

Thermal Properties

Latent Heat of Fusion, J/g 420
310
Melting Completion (Liquidus), °C 630
1390
Melting Onset (Solidus), °C 540
1340
Specific Heat Capacity, J/kg-K 870
450
Thermal Conductivity, W/m-K 130 to 150
14
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 37
1.6
Electrical Conductivity: Equal Weight (Specific), % IACS 99 to 110
1.7

Otherwise Unclassified Properties

Base Metal Price, % relative 11
65
Density, g/cm3 3.0
8.5
Embodied Carbon, kg CO2/kg material 7.8
11
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1110
250

Common Calculations

Stiffness to Weight: Axial, points 13
12
Stiffness to Weight: Bending, points 46
23
Strength to Weight: Axial, points 24 to 25
20
Strength to Weight: Bending, points 30 to 31
19
Thermal Diffusivity, mm2/s 51 to 56
3.6
Thermal Shock Resistance, points 12
19

Alloy Composition

Aluminum (Al), % 89 to 94
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
14 to 17
Cobalt (Co), % 0
0 to 0.12
Copper (Cu), % 4.0 to 5.0
0 to 0.5
Iron (Fe), % 0 to 1.2
6.0 to 10
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.35
0 to 1.0
Nickel (Ni), % 0 to 0.35
70 to 78.5
Niobium (Nb), % 0
1.5 to 3.0
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 2.0 to 3.0
0 to 0.35
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.5
0
Residuals, % 0
0 to 0.5