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296.0 Aluminum vs. Solder Alloy 117

296.0 aluminum belongs to the aluminum alloys classification, while solder alloy 117 belongs to the otherwise unclassified metals. There are 25 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 296.0 aluminum and the bottom bar is solder alloy 117.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75 to 90
11
Elastic (Young's, Tensile) Modulus, GPa 72
23
Elongation at Break, % 3.2 to 7.1
20
Poisson's Ratio 0.33
0.42
Shear Modulus, GPa 27
8.1
Tensile Strength: Ultimate (UTS), MPa 260 to 270
33

Thermal Properties

Latent Heat of Fusion, J/g 420
31
Melting Completion (Liquidus), °C 630
280
Melting Onset (Solidus), °C 540
180
Specific Heat Capacity, J/kg-K 870
150
Thermal Conductivity, W/m-K 130 to 150
37
Thermal Expansion, µm/m-K 22
28

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 37
8.7
Electrical Conductivity: Equal Weight (Specific), % IACS 99 to 110
7.5

Otherwise Unclassified Properties

Base Metal Price, % relative 11
85
Density, g/cm3 3.0
11
Embodied Carbon, kg CO2/kg material 7.8
6.1
Embodied Energy, MJ/kg 150
100
Embodied Water, L/kg 1110
610

Common Calculations

Stiffness to Weight: Axial, points 13
1.2
Stiffness to Weight: Bending, points 46
9.0
Strength to Weight: Axial, points 24 to 25
0.88
Strength to Weight: Bending, points 30 to 31
2.2
Thermal Diffusivity, mm2/s 51 to 56
24
Thermal Shock Resistance, points 12
3.7

Alloy Composition

Aluminum (Al), % 89 to 94
0 to 0.0010
Antimony (Sb), % 0
0 to 0.5
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.25
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 4.0 to 5.0
0 to 0.080
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 1.2
0 to 0.020
Lead (Pb), % 0
78.4 to 80.5
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.35
0
Nickel (Ni), % 0 to 0.35
0 to 0.010
Silicon (Si), % 2.0 to 3.0
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0
19.5 to 20.5
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.5
0 to 0.0010
Residuals, % 0 to 0.35
0