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296.0 Aluminum vs. SAE-AISI S1 Steel

296.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI S1 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 296.0 aluminum and the bottom bar is SAE-AISI S1 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 260 to 270
690 to 1840

Thermal Properties

Latent Heat of Fusion, J/g 420
260
Melting Completion (Liquidus), °C 630
1500
Melting Onset (Solidus), °C 540
1450
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 130 to 150
41
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 37
7.7
Electrical Conductivity: Equal Weight (Specific), % IACS 99 to 110
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 11
8.0
Density, g/cm3 3.0
8.0
Embodied Carbon, kg CO2/kg material 7.8
2.6
Embodied Energy, MJ/kg 150
37
Embodied Water, L/kg 1110
56

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 24 to 25
24 to 64
Strength to Weight: Bending, points 30 to 31
22 to 42
Thermal Diffusivity, mm2/s 51 to 56
11
Thermal Shock Resistance, points 12
21 to 56

Alloy Composition

Aluminum (Al), % 89 to 94
0
Carbon (C), % 0
0.4 to 0.55
Chromium (Cr), % 0
1.0 to 1.8
Copper (Cu), % 4.0 to 5.0
0 to 0.25
Iron (Fe), % 0 to 1.2
91.6 to 96.7
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.35
0.1 to 0.4
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0 to 0.35
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 2.0 to 3.0
0.15 to 1.2
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Tungsten (W), % 0
1.5 to 3.0
Vanadium (V), % 0
0.15 to 0.3
Zinc (Zn), % 0 to 0.5
0
Residuals, % 0 to 0.35
0