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3003 Aluminum vs. 5042 Aluminum

Both 3003 aluminum and 5042 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 3003 aluminum and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 1.1 to 28
1.1 to 3.4
Fatigue Strength, MPa 39 to 90
97 to 120
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 68 to 130
200
Tensile Strength: Ultimate (UTS), MPa 110 to 240
340 to 360
Tensile Strength: Yield (Proof), MPa 40 to 210
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 640
570
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 180
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 44
33
Electrical Conductivity: Equal Weight (Specific), % IACS 140
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.95 to 63
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 300
550 to 720
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 11 to 24
35 to 37
Strength to Weight: Bending, points 18 to 30
40 to 42
Thermal Diffusivity, mm2/s 71
53
Thermal Shock Resistance, points 4.7 to 10
15 to 16

Alloy Composition

Aluminum (Al), % 96.8 to 99
94.2 to 96.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0.050 to 0.2
0 to 0.15
Iron (Fe), % 0 to 0.7
0 to 0.35
Magnesium (Mg), % 0
3.0 to 4.0
Manganese (Mn), % 1.0 to 1.5
0.2 to 0.5
Silicon (Si), % 0 to 0.6
0 to 0.2
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.1
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants