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3003 Aluminum vs. S44535 Stainless Steel

3003 aluminum belongs to the aluminum alloys classification, while S44535 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3003 aluminum and the bottom bar is S44535 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 28 to 65
170
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 1.1 to 28
28
Fatigue Strength, MPa 39 to 90
210
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
78
Shear Strength, MPa 68 to 130
290
Tensile Strength: Ultimate (UTS), MPa 110 to 240
450
Tensile Strength: Yield (Proof), MPa 40 to 210
290

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 180
1000
Melting Completion (Liquidus), °C 650
1430
Melting Onset (Solidus), °C 640
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 180
21
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 44
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 8.1
2.4
Embodied Energy, MJ/kg 150
34
Embodied Water, L/kg 1180
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.95 to 63
110
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 300
200
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 11 to 24
16
Strength to Weight: Bending, points 18 to 30
17
Thermal Diffusivity, mm2/s 71
5.6
Thermal Shock Resistance, points 4.7 to 10
15

Alloy Composition

Aluminum (Al), % 96.8 to 99
0 to 0.5
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
20 to 24
Copper (Cu), % 0.050 to 0.2
0 to 0.5
Iron (Fe), % 0 to 0.7
73.2 to 79.6
Lanthanum (La), % 0
0.040 to 0.2
Manganese (Mn), % 1.0 to 1.5
0.3 to 0.8
Phosphorus (P), % 0
0 to 0.050
Silicon (Si), % 0 to 0.6
0 to 0.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0
0.030 to 0.2
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0