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3003 Aluminum vs. Zamak 5

3003 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3003 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 28 to 65
92
Elastic (Young's, Tensile) Modulus, GPa 70
87
Elongation at Break, % 1.1 to 28
6.3
Fatigue Strength, MPa 39 to 90
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 26
33
Shear Strength, MPa 68 to 130
260
Tensile Strength: Ultimate (UTS), MPa 110 to 240
330
Tensile Strength: Yield (Proof), MPa 40 to 210
240

Thermal Properties

Latent Heat of Fusion, J/g 400
120
Maximum Temperature: Mechanical, °C 180
95
Melting Completion (Liquidus), °C 650
390
Melting Onset (Solidus), °C 640
380
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 180
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 44
26
Electrical Conductivity: Equal Weight (Specific), % IACS 140
37

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.8
6.4
Embodied Carbon, kg CO2/kg material 8.1
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1180
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.95 to 63
19
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 300
330
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 11 to 24
14
Strength to Weight: Bending, points 18 to 30
16
Thermal Diffusivity, mm2/s 71
42
Thermal Shock Resistance, points 4.7 to 10
9.9

Alloy Composition

Aluminum (Al), % 96.8 to 99
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0.050 to 0.2
0.7 to 1.3
Iron (Fe), % 0 to 0.7
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0
0.025 to 0.080
Manganese (Mn), % 1.0 to 1.5
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.6
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Zinc (Zn), % 0 to 0.1
94.3 to 95.7
Residuals, % 0 to 0.15
0