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3004 Aluminum vs. 4004 Aluminum

Both 3004 aluminum and 4004 aluminum are aluminum alloys. They have 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 3004 aluminum and the bottom bar is 4004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
71
Elongation at Break, % 1.1 to 19
2.4
Fatigue Strength, MPa 55 to 120
42
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 100 to 180
63
Tensile Strength: Ultimate (UTS), MPa 170 to 310
110
Tensile Strength: Yield (Proof), MPa 68 to 270
60

Thermal Properties

Latent Heat of Fusion, J/g 400
540
Maximum Temperature: Mechanical, °C 180
160
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 630
560
Specific Heat Capacity, J/kg-K 900
910
Thermal Conductivity, W/m-K 160
130
Thermal Expansion, µm/m-K 24
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
33
Electrical Conductivity: Equal Weight (Specific), % IACS 140
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.6
Embodied Carbon, kg CO2/kg material 8.3
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.2 to 27
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 540
25
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
54
Strength to Weight: Axial, points 18 to 31
12
Strength to Weight: Bending, points 25 to 37
20
Thermal Diffusivity, mm2/s 65
58
Thermal Shock Resistance, points 7.6 to 13
5.1

Alloy Composition

Aluminum (Al), % 95.6 to 98.2
86 to 90
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 0 to 0.7
0 to 0.8
Magnesium (Mg), % 0.8 to 1.3
1.0 to 2.0
Manganese (Mn), % 1.0 to 1.5
0 to 0.1
Silicon (Si), % 0 to 0.3
9.0 to 10.5
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0
0 to 0.15