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3004 Aluminum vs. 4115 Aluminum

Both 3004 aluminum and 4115 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 3004 aluminum and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 45 to 83
38 to 68
Elastic (Young's, Tensile) Modulus, GPa 70
70
Elongation at Break, % 1.1 to 19
1.1 to 11
Fatigue Strength, MPa 55 to 120
39 to 76
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 100 to 180
71 to 130
Tensile Strength: Ultimate (UTS), MPa 170 to 310
120 to 220
Tensile Strength: Yield (Proof), MPa 68 to 270
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 400
420
Maximum Temperature: Mechanical, °C 180
160
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 630
590
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
160
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
41
Electrical Conductivity: Equal Weight (Specific), % IACS 140
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.2 to 27
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 540
11 to 270
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 18 to 31
12 to 23
Strength to Weight: Bending, points 25 to 37
20 to 30
Thermal Diffusivity, mm2/s 65
66
Thermal Shock Resistance, points 7.6 to 13
5.2 to 9.9

Alloy Composition

Aluminum (Al), % 95.6 to 98.2
94.6 to 97.4
Copper (Cu), % 0 to 0.25
0.1 to 0.5
Iron (Fe), % 0 to 0.7
0 to 0.7
Magnesium (Mg), % 0.8 to 1.3
0.1 to 0.5
Manganese (Mn), % 1.0 to 1.5
0.6 to 1.2
Silicon (Si), % 0 to 0.3
1.8 to 2.2
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants