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3004 Aluminum vs. AWS E2593

3004 aluminum belongs to the aluminum alloys classification, while AWS E2593 belongs to the iron alloys. There are 22 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3004 aluminum and the bottom bar is AWS E2593.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 1.1 to 19
17
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
80
Tensile Strength: Ultimate (UTS), MPa 170 to 310
850

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Melting Completion (Liquidus), °C 650
1430
Melting Onset (Solidus), °C 630
1390
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
16
Thermal Expansion, µm/m-K 24
14

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
22
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.3
4.2
Embodied Energy, MJ/kg 150
59
Embodied Water, L/kg 1180
190

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 18 to 31
30
Strength to Weight: Bending, points 25 to 37
25
Thermal Diffusivity, mm2/s 65
4.3
Thermal Shock Resistance, points 7.6 to 13
21

Alloy Composition

Aluminum (Al), % 95.6 to 98.2
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0
24 to 27
Copper (Cu), % 0 to 0.25
1.5 to 3.0
Iron (Fe), % 0 to 0.7
52.7 to 62.5
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 1.0 to 1.5
0.5 to 1.5
Molybdenum (Mo), % 0
2.9 to 3.9
Nickel (Ni), % 0
8.5 to 10.5
Nitrogen (N), % 0
0.080 to 0.25
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0