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3004 Aluminum vs. AZ91E Magnesium

3004 aluminum belongs to the aluminum alloys classification, while AZ91E magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is 3004 aluminum and the bottom bar is AZ91E magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 45 to 83
75
Elastic (Young's, Tensile) Modulus, GPa 70
46
Elongation at Break, % 1.1 to 19
2.5 to 6.2
Fatigue Strength, MPa 55 to 120
81 to 85
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 100 to 180
89 to 150
Tensile Strength: Ultimate (UTS), MPa 170 to 310
160 to 260
Tensile Strength: Yield (Proof), MPa 68 to 270
96 to 130

Thermal Properties

Latent Heat of Fusion, J/g 400
350
Maximum Temperature: Mechanical, °C 180
130
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 630
500
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 160
84
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
10 to 12
Electrical Conductivity: Equal Weight (Specific), % IACS 140
52 to 60

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.8
1.7
Embodied Carbon, kg CO2/kg material 8.3
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.2 to 27
3.4 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 540
100 to 190
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
69
Strength to Weight: Axial, points 18 to 31
25 to 42
Strength to Weight: Bending, points 25 to 37
37 to 53
Thermal Diffusivity, mm2/s 65
49
Thermal Shock Resistance, points 7.6 to 13
9.0 to 15

Alloy Composition

Aluminum (Al), % 95.6 to 98.2
8.1 to 9.3
Copper (Cu), % 0 to 0.25
0 to 0.015
Iron (Fe), % 0 to 0.7
0 to 0.0050
Magnesium (Mg), % 0.8 to 1.3
88.8 to 91.3
Manganese (Mn), % 1.0 to 1.5
0.17 to 0.35
Nickel (Ni), % 0
0 to 0.0010
Silicon (Si), % 0 to 0.3
0 to 0.2
Zinc (Zn), % 0 to 0.25
0.4 to 1.0
Residuals, % 0
0 to 0.3