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3004 Aluminum vs. EN 1.3538 Steel

3004 aluminum belongs to the aluminum alloys classification, while EN 1.3538 steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3004 aluminum and the bottom bar is EN 1.3538 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 45 to 83
200 to 220
Elastic (Young's, Tensile) Modulus, GPa 70
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Tensile Strength: Ultimate (UTS), MPa 170 to 310
670 to 740

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
440
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 630
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
41
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.0
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.6
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1180
56

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 18 to 31
24 to 26
Strength to Weight: Bending, points 25 to 37
22 to 23
Thermal Diffusivity, mm2/s 65
11
Thermal Shock Resistance, points 7.6 to 13
20 to 22

Alloy Composition

Aluminum (Al), % 95.6 to 98.2
0 to 0.050
Carbon (C), % 0
0.93 to 1.1
Chromium (Cr), % 0
1.7 to 2.0
Copper (Cu), % 0 to 0.25
0 to 0.3
Iron (Fe), % 0 to 0.7
96 to 97.2
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 1.0 to 1.5
0.6 to 0.8
Molybdenum (Mo), % 0
0.4 to 0.5
Oxygen (O), % 0
0 to 0.0015
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.3
0.15 to 0.35
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0