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3004 Aluminum vs. C96400 Copper-nickel

3004 aluminum belongs to the aluminum alloys classification, while C96400 copper-nickel belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3004 aluminum and the bottom bar is C96400 copper-nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
140
Elongation at Break, % 1.1 to 19
25
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
51
Tensile Strength: Ultimate (UTS), MPa 170 to 310
490
Tensile Strength: Yield (Proof), MPa 68 to 270
260

Thermal Properties

Latent Heat of Fusion, J/g 400
240
Maximum Temperature: Mechanical, °C 180
260
Melting Completion (Liquidus), °C 650
1240
Melting Onset (Solidus), °C 630
1170
Specific Heat Capacity, J/kg-K 900
400
Thermal Conductivity, W/m-K 160
28
Thermal Expansion, µm/m-K 24
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
5.0
Electrical Conductivity: Equal Weight (Specific), % IACS 140
5.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
45
Density, g/cm3 2.8
8.9
Embodied Carbon, kg CO2/kg material 8.3
5.9
Embodied Energy, MJ/kg 150
87
Embodied Water, L/kg 1180
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.2 to 27
100
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 540
250
Stiffness to Weight: Axial, points 14
8.6
Stiffness to Weight: Bending, points 50
19
Strength to Weight: Axial, points 18 to 31
15
Strength to Weight: Bending, points 25 to 37
16
Thermal Diffusivity, mm2/s 65
7.8
Thermal Shock Resistance, points 7.6 to 13
17

Alloy Composition

Aluminum (Al), % 95.6 to 98.2
0
Carbon (C), % 0
0 to 0.15
Copper (Cu), % 0 to 0.25
62.3 to 71.3
Iron (Fe), % 0 to 0.7
0.25 to 1.5
Lead (Pb), % 0
0 to 0.010
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 1.0 to 1.5
0 to 1.5
Nickel (Ni), % 0
28 to 32
Niobium (Nb), % 0
0.5 to 1.5
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.3
0 to 0.5
Sulfur (S), % 0
0 to 0.020
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0
0 to 0.5