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3005 Aluminum vs. 4115 Aluminum

Both 3005 aluminum and 4115 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 3005 aluminum and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 33 to 73
38 to 68
Elastic (Young's, Tensile) Modulus, GPa 70
70
Elongation at Break, % 1.1 to 16
1.1 to 11
Fatigue Strength, MPa 53 to 100
39 to 76
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 84 to 150
71 to 130
Tensile Strength: Ultimate (UTS), MPa 140 to 270
120 to 220
Tensile Strength: Yield (Proof), MPa 51 to 240
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 400
420
Maximum Temperature: Mechanical, °C 180
160
Melting Completion (Liquidus), °C 660
640
Melting Onset (Solidus), °C 640
590
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
160
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
41
Electrical Conductivity: Equal Weight (Specific), % IACS 140
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.2
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.2 to 18
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 390
11 to 270
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
50
Strength to Weight: Axial, points 14 to 27
12 to 23
Strength to Weight: Bending, points 21 to 33
20 to 30
Thermal Diffusivity, mm2/s 64
66
Thermal Shock Resistance, points 6.0 to 12
5.2 to 9.9

Alloy Composition

Aluminum (Al), % 95.7 to 98.8
94.6 to 97.4
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.3
0.1 to 0.5
Iron (Fe), % 0 to 0.7
0 to 0.7
Magnesium (Mg), % 0.2 to 0.6
0.1 to 0.5
Manganese (Mn), % 1.0 to 1.5
0.6 to 1.2
Silicon (Si), % 0 to 0.6
1.8 to 2.2
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants