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3005 Aluminum vs. AWS ERNiCrFe-5

3005 aluminum belongs to the aluminum alloys classification, while AWS ERNiCrFe-5 belongs to the nickel alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3005 aluminum and the bottom bar is AWS ERNiCrFe-5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 1.1 to 16
34
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 26
74
Tensile Strength: Ultimate (UTS), MPa 140 to 270
630

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Melting Completion (Liquidus), °C 660
1390
Melting Onset (Solidus), °C 640
1340
Specific Heat Capacity, J/kg-K 900
450
Thermal Conductivity, W/m-K 160
14
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
1.6
Electrical Conductivity: Equal Weight (Specific), % IACS 140
1.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
65
Density, g/cm3 2.8
8.5
Embodied Carbon, kg CO2/kg material 8.2
11
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
250

Common Calculations

Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 49
23
Strength to Weight: Axial, points 14 to 27
20
Strength to Weight: Bending, points 21 to 33
19
Thermal Diffusivity, mm2/s 64
3.6
Thermal Shock Resistance, points 6.0 to 12
19

Alloy Composition

Aluminum (Al), % 95.7 to 98.8
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.1
14 to 17
Cobalt (Co), % 0
0 to 0.12
Copper (Cu), % 0 to 0.3
0 to 0.5
Iron (Fe), % 0 to 0.7
6.0 to 10
Magnesium (Mg), % 0.2 to 0.6
0
Manganese (Mn), % 1.0 to 1.5
0 to 1.0
Nickel (Ni), % 0
70 to 78.5
Niobium (Nb), % 0
1.5 to 3.0
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.6
0 to 0.35
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0
0 to 0.5