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3005 Aluminum vs. SAE-AISI 1065 Steel

3005 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1065 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3005 aluminum and the bottom bar is SAE-AISI 1065 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 33 to 73
210 to 230
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 1.1 to 16
11 to 14
Fatigue Strength, MPa 53 to 100
270 to 340
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 84 to 150
430 to 470
Tensile Strength: Ultimate (UTS), MPa 140 to 270
710 to 780
Tensile Strength: Yield (Proof), MPa 51 to 240
430 to 550

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 640
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
51
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
11
Electrical Conductivity: Equal Weight (Specific), % IACS 140
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.2
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1180
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.2 to 18
74 to 90
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 390
490 to 820
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 14 to 27
25 to 28
Strength to Weight: Bending, points 21 to 33
23 to 24
Thermal Diffusivity, mm2/s 64
14
Thermal Shock Resistance, points 6.0 to 12
25 to 27

Alloy Composition

Aluminum (Al), % 95.7 to 98.8
0
Carbon (C), % 0
0.6 to 0.7
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.3
0
Iron (Fe), % 0 to 0.7
98.3 to 98.8
Magnesium (Mg), % 0.2 to 0.6
0
Manganese (Mn), % 1.0 to 1.5
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.6
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0