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3005 Aluminum vs. Zamak 3

3005 aluminum belongs to the aluminum alloys classification, while Zamak 3 belongs to the zinc alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3005 aluminum and the bottom bar is Zamak 3.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 33 to 73
83
Elastic (Young's, Tensile) Modulus, GPa 70
86
Elongation at Break, % 1.1 to 16
11
Fatigue Strength, MPa 53 to 100
48
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 26
33
Shear Strength, MPa 84 to 150
210
Tensile Strength: Ultimate (UTS), MPa 140 to 270
280
Tensile Strength: Yield (Proof), MPa 51 to 240
210

Thermal Properties

Latent Heat of Fusion, J/g 400
120
Maximum Temperature: Mechanical, °C 180
95
Melting Completion (Liquidus), °C 660
390
Melting Onset (Solidus), °C 640
380
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 160
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
27
Electrical Conductivity: Equal Weight (Specific), % IACS 140
38

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.8
6.4
Embodied Carbon, kg CO2/kg material 8.2
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1180
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.2 to 18
28
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 390
260
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 49
23
Strength to Weight: Axial, points 14 to 27
12
Strength to Weight: Bending, points 21 to 33
15
Thermal Diffusivity, mm2/s 64
43
Thermal Shock Resistance, points 6.0 to 12
8.6

Alloy Composition

Aluminum (Al), % 95.7 to 98.8
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.3
0 to 0.25
Iron (Fe), % 0 to 0.7
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0.2 to 0.6
0.020 to 0.060
Manganese (Mn), % 1.0 to 1.5
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.6
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
95.3 to 96.5
Residuals, % 0 to 0.15
0