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3005-O Aluminum vs. Annealed AISI 403

3005-O aluminum belongs to the aluminum alloys classification, while annealed AISI 403 belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3005-O aluminum and the bottom bar is annealed AISI 403.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 33
190
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 16
25
Fatigue Strength, MPa 53
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 84
340
Tensile Strength: Ultimate (UTS), MPa 140
530
Tensile Strength: Yield (Proof), MPa 51
280

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 180
740
Melting Completion (Liquidus), °C 660
1450
Melting Onset (Solidus), °C 640
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
28
Thermal Expansion, µm/m-K 23
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
6.5
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.2
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1180
99

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 18
110
Resilience: Unit (Modulus of Resilience), kJ/m3 18
210
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 14
19
Strength to Weight: Bending, points 21
19
Thermal Diffusivity, mm2/s 64
7.6
Thermal Shock Resistance, points 6.0
20

Alloy Composition

Aluminum (Al), % 95.7 to 98.8
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0 to 0.1
11.5 to 13
Copper (Cu), % 0 to 0.3
0
Iron (Fe), % 0 to 0.7
84.7 to 88.5
Magnesium (Mg), % 0.2 to 0.6
0
Manganese (Mn), % 1.0 to 1.5
0 to 1.0
Nickel (Ni), % 0
0 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.6
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0