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3005-O Aluminum vs. Annealed SAE-AISI D2

3005-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI D2 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3005-O aluminum and the bottom bar is annealed SAE-AISI D2.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 33
230
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 16
16
Fatigue Strength, MPa 53
310
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 84
460
Tensile Strength: Ultimate (UTS), MPa 140
760
Tensile Strength: Yield (Proof), MPa 51
470

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Melting Completion (Liquidus), °C 660
1440
Melting Onset (Solidus), °C 640
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
31
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
4.3
Electrical Conductivity: Equal Weight (Specific), % IACS 140
5.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.0
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 8.2
3.4
Embodied Energy, MJ/kg 150
50
Embodied Water, L/kg 1180
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 18
100
Resilience: Unit (Modulus of Resilience), kJ/m3 18
570
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 14
27
Strength to Weight: Bending, points 21
24
Thermal Diffusivity, mm2/s 64
8.3
Thermal Shock Resistance, points 6.0
25

Alloy Composition

Aluminum (Al), % 95.7 to 98.8
0
Carbon (C), % 0
1.4 to 1.6
Chromium (Cr), % 0 to 0.1
11 to 13
Copper (Cu), % 0 to 0.3
0 to 0.25
Iron (Fe), % 0 to 0.7
81.3 to 86.9
Magnesium (Mg), % 0.2 to 0.6
0
Manganese (Mn), % 1.0 to 1.5
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.6
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Vanadium (V), % 0
0 to 1.1
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0