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3102 Aluminum vs. 1235 Aluminum

Both 3102 aluminum and 1235 aluminum are aluminum alloys. Their average alloy composition is basically identical.

For each property being compared, the top bar is 3102 aluminum and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
69
Elongation at Break, % 23 to 28
28 to 34
Fatigue Strength, MPa 31 to 34
23 to 58
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 58 to 65
52 to 56
Tensile Strength: Ultimate (UTS), MPa 92 to 100
80 to 84
Tensile Strength: Yield (Proof), MPa 28 to 34
23 to 57

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 640
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 230
230
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 56
60
Electrical Conductivity: Equal Weight (Specific), % IACS 190
200

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.2
8.3
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1190
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 22
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 5.8 to 8.3
3.8 to 24
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 9.4 to 10
8.2 to 8.6
Strength to Weight: Bending, points 17 to 18
15 to 16
Thermal Diffusivity, mm2/s 92
93
Thermal Shock Resistance, points 4.1 to 4.4
3.6 to 3.7

Alloy Composition

Aluminum (Al), % 97.9 to 99.95
99.35 to 100
Copper (Cu), % 0 to 0.1
0 to 0.050
Iron (Fe), % 0 to 0.7
0 to 0.65
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0.050 to 0.4
0 to 0.050
Silicon (Si), % 0 to 0.4
0 to 0.65
Titanium (Ti), % 0 to 0.1
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.3
0 to 0.1
Residuals, % 0 to 0.15
0

Comparable Variants