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3102 Aluminum vs. 5457 Aluminum

Both 3102 aluminum and 5457 aluminum are aluminum alloys. They have a very high 99% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 3102 aluminum and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
68
Elongation at Break, % 23 to 28
6.0 to 22
Fatigue Strength, MPa 31 to 34
55 to 98
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 58 to 65
85 to 130
Tensile Strength: Ultimate (UTS), MPa 92 to 100
130 to 210
Tensile Strength: Yield (Proof), MPa 28 to 34
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 640
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 230
180
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 56
46
Electrical Conductivity: Equal Weight (Specific), % IACS 190
150

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.2
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1190
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 22
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 5.8 to 8.3
18 to 250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 9.4 to 10
13 to 21
Strength to Weight: Bending, points 17 to 18
21 to 28
Thermal Diffusivity, mm2/s 92
72
Thermal Shock Resistance, points 4.1 to 4.4
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 97.9 to 99.95
97.8 to 99.05
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0 to 0.7
0 to 0.1
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0.050 to 0.4
0.15 to 0.45
Silicon (Si), % 0 to 0.4
0 to 0.080
Titanium (Ti), % 0 to 0.1
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.3
0 to 0.050
Residuals, % 0
0 to 0.1

Comparable Variants