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3102 Aluminum vs. SAE-AISI D3 Steel

3102 aluminum belongs to the aluminum alloys classification, while SAE-AISI D3 steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3102 aluminum and the bottom bar is SAE-AISI D3 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 23 to 28
9.8 to 15
Fatigue Strength, MPa 31 to 34
310 to 940
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
74
Shear Strength, MPa 58 to 65
470 to 1220
Tensile Strength: Ultimate (UTS), MPa 92 to 100
770 to 2050
Tensile Strength: Yield (Proof), MPa 28 to 34
480 to 1550

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 640
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 230
31
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 56
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 190
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
8.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.2
3.2
Embodied Energy, MJ/kg 150
48
Embodied Water, L/kg 1190
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 22
97 to 180
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 9.4 to 10
28 to 74
Strength to Weight: Bending, points 17 to 18
24 to 47
Thermal Diffusivity, mm2/s 92
8.3
Thermal Shock Resistance, points 4.1 to 4.4
23 to 63

Alloy Composition

Aluminum (Al), % 97.9 to 99.95
0
Carbon (C), % 0
2.0 to 2.4
Chromium (Cr), % 0
11 to 13.5
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.7
80.3 to 87
Manganese (Mn), % 0.050 to 0.4
0 to 0.6
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.4
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Tungsten (W), % 0
0 to 1.0
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 0 to 0.3
0
Residuals, % 0 to 0.15
0

Comparable Variants