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3103 Aluminum vs. 5040 Aluminum

Both 3103 aluminum and 5040 aluminum are aluminum alloys. They have a very high 99% of their average alloy composition in common.

For each property being compared, the top bar is 3103 aluminum and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 27 to 62
66 to 74
Elastic (Young's, Tensile) Modulus, GPa 70
70
Elongation at Break, % 1.1 to 28
5.7 to 6.8
Fatigue Strength, MPa 38 to 83
100 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 68 to 130
140 to 150
Tensile Strength: Ultimate (UTS), MPa 100 to 220
240 to 260
Tensile Strength: Yield (Proof), MPa 39 to 200
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
190
Melting Completion (Liquidus), °C 660
650
Melting Onset (Solidus), °C 640
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
160
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
41
Electrical Conductivity: Equal Weight (Specific), % IACS 140
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.8
Embodied Carbon, kg CO2/kg material 8.2
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4 to 24
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 280
260 to 380
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 10 to 22
24 to 26
Strength to Weight: Bending, points 18 to 30
31 to 32
Thermal Diffusivity, mm2/s 64
64
Thermal Shock Resistance, points 4.6 to 9.9
10 to 11

Alloy Composition

Aluminum (Al), % 96.3 to 99.1
95.2 to 98
Chromium (Cr), % 0 to 0.1
0.1 to 0.3
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.7
0 to 0.7
Magnesium (Mg), % 0 to 0.3
1.0 to 1.5
Manganese (Mn), % 0.9 to 1.5
0.9 to 1.4
Silicon (Si), % 0 to 0.5
0 to 0.3
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.2
0 to 0.25
Zirconium (Zr), % 0 to 0.1
0
Residuals, % 0
0 to 0.15

Comparable Variants