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3103 Aluminum vs. SAE-AISI 1144 Steel

3103 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1144 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3103 aluminum and the bottom bar is SAE-AISI 1144 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 27 to 62
220 to 230
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 1.1 to 28
11 to 17
Fatigue Strength, MPa 38 to 83
280 to 430
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 68 to 130
460 to 510
Tensile Strength: Ultimate (UTS), MPa 100 to 220
750 to 840
Tensile Strength: Yield (Proof), MPa 39 to 200
420 to 690

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 190
400
Melting Completion (Liquidus), °C 660
1450
Melting Onset (Solidus), °C 640
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
51
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.2
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1180
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4 to 24
91 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 280
480 to 1290
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 10 to 22
27 to 30
Strength to Weight: Bending, points 18 to 30
23 to 25
Thermal Diffusivity, mm2/s 64
14
Thermal Shock Resistance, points 4.6 to 9.9
22 to 24

Alloy Composition

Aluminum (Al), % 96.3 to 99.1
0
Carbon (C), % 0
0.4 to 0.48
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.7
97.5 to 98
Magnesium (Mg), % 0 to 0.3
0
Manganese (Mn), % 0.9 to 1.5
1.4 to 1.7
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0
Sulfur (S), % 0
0.24 to 0.33
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.2
0
Zirconium (Zr), % 0 to 0.1
0
Residuals, % 0 to 0.15
0