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3105 Aluminum vs. AISI 405 Stainless Steel

3105 aluminum belongs to the aluminum alloys classification, while AISI 405 stainless steel belongs to the iron alloys. There are 32 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3105 aluminum and the bottom bar is AISI 405 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 29 to 67
170
Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 1.1 to 20
22
Fatigue Strength, MPa 39 to 95
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 77 to 140
300
Tensile Strength: Ultimate (UTS), MPa 120 to 240
470
Tensile Strength: Yield (Proof), MPa 46 to 220
200

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
820
Melting Completion (Liquidus), °C 660
1530
Melting Onset (Solidus), °C 640
1480
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 170
30
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 44
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Calomel Potential, mV -750
-210
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 8.2
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1180
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.6 to 19
84
Resilience: Unit (Modulus of Resilience), kJ/m3 15 to 340
100
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 12 to 24
17
Strength to Weight: Bending, points 20 to 31
17
Thermal Diffusivity, mm2/s 68
8.1
Thermal Shock Resistance, points 5.2 to 11
16

Alloy Composition

Aluminum (Al), % 96 to 99.5
0.1 to 0.3
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.2
11.5 to 14.5
Copper (Cu), % 0 to 0.3
0
Iron (Fe), % 0 to 0.7
82.5 to 88.4
Magnesium (Mg), % 0.2 to 0.8
0
Manganese (Mn), % 0.3 to 0.8
0 to 1.0
Nickel (Ni), % 0
0 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.6
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.4
0
Residuals, % 0 to 0.15
0