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319.0 Aluminum vs. SAE-AISI 5160 Steel

319.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 5160 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 319.0 aluminum and the bottom bar is SAE-AISI 5160 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 78 to 84
200 to 340
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.8 to 2.0
12 to 18
Fatigue Strength, MPa 76 to 80
180 to 650
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 170 to 210
390 to 700
Tensile Strength: Ultimate (UTS), MPa 190 to 240
660 to 1150
Tensile Strength: Yield (Proof), MPa 110 to 180
280 to 1010

Thermal Properties

Latent Heat of Fusion, J/g 480
250
Maximum Temperature: Mechanical, °C 170
420
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 540
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 110
43
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 84
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.1
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 7.7
1.4
Embodied Energy, MJ/kg 140
19
Embodied Water, L/kg 1080
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.3 to 3.9
73 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 88 to 220
200 to 2700
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 48
24
Strength to Weight: Axial, points 18 to 24
23 to 41
Strength to Weight: Bending, points 25 to 30
22 to 31
Thermal Diffusivity, mm2/s 44
12
Thermal Shock Resistance, points 8.6 to 11
19 to 34

Alloy Composition

Aluminum (Al), % 85.8 to 91.5
0
Carbon (C), % 0
0.56 to 0.61
Chromium (Cr), % 0
0.7 to 0.9
Copper (Cu), % 3.0 to 4.0
0
Iron (Fe), % 0 to 1.0
97.1 to 97.8
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0.75 to 1.0
Nickel (Ni), % 0 to 0.35
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 5.5 to 6.5
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 1.0
0
Residuals, % 0 to 0.5
0