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3203 Aluminum vs. AISI 431 Stainless Steel

3203 aluminum belongs to the aluminum alloys classification, while AISI 431 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3203 aluminum and the bottom bar is AISI 431 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 4.5 to 29
15 to 17
Fatigue Strength, MPa 46 to 92
430 to 610
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 72 to 120
550 to 840
Tensile Strength: Ultimate (UTS), MPa 110 to 200
890 to 1380
Tensile Strength: Yield (Proof), MPa 39 to 190
710 to 1040

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
850
Melting Completion (Liquidus), °C 650
1510
Melting Onset (Solidus), °C 620
1450
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 170
26
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.0
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 8.1
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1180
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.0 to 25
140 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 250
1270 to 2770
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 11 to 20
32 to 50
Strength to Weight: Bending, points 19 to 28
27 to 36
Thermal Diffusivity, mm2/s 70
7.0
Thermal Shock Resistance, points 4.9 to 8.8
28 to 43

Alloy Composition

Aluminum (Al), % 96.9 to 99
0
Carbon (C), % 0
0 to 0.2
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.7
78.2 to 83.8
Manganese (Mn), % 1.0 to 1.5
0 to 1.0
Nickel (Ni), % 0
1.3 to 2.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.6
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0