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3203 Aluminum vs. Nickel 80A

3203 aluminum belongs to the aluminum alloys classification, while nickel 80A belongs to the nickel alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3203 aluminum and the bottom bar is nickel 80A.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 4.5 to 29
22
Fatigue Strength, MPa 46 to 92
430
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Shear Strength, MPa 72 to 120
660
Tensile Strength: Ultimate (UTS), MPa 110 to 200
1040
Tensile Strength: Yield (Proof), MPa 39 to 190
710

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 180
980
Melting Completion (Liquidus), °C 650
1360
Melting Onset (Solidus), °C 620
1310
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 170
11
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 140
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
55
Density, g/cm3 2.8
8.3
Embodied Carbon, kg CO2/kg material 8.1
9.8
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1180
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.0 to 25
210
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 250
1300
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 11 to 20
35
Strength to Weight: Bending, points 19 to 28
27
Thermal Diffusivity, mm2/s 70
2.9
Thermal Shock Resistance, points 4.9 to 8.8
31

Alloy Composition

Aluminum (Al), % 96.9 to 99
0.5 to 1.8
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
18 to 21
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.7
0 to 3.0
Manganese (Mn), % 1.0 to 1.5
0 to 1.0
Nickel (Ni), % 0
69.4 to 79.7
Silicon (Si), % 0 to 0.6
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0
1.8 to 2.7
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0